• www.yilaite8.com
  • www.yilaite8.com
  • www.yilaite8.com
  • www.yilaite8.com
  • www.yilaite8.com
  • www.yilaite8.com

Hercules Spring Wire Harness

No.Hercules Spring Wire Harness

Hercules Spring Wire Harness

  • www.yilaite8.com
  • www.yilaite8.com
  • www.yilaite8.com

Descripción

Hercules Spring Wire Harness Technical Specification

Product Identification

  • Model Number: HSW-UL20233-3C22

  • Cable Type: Triple-core spring cable assembly

Core Construction

  1. Conductor System

    • Cable Standard: UL20233 3C×22AWG

    • Conductor Structure: 19/0.12mm tinned copper strands

    • Insulation: Dual-layer irradiated cross-linked PVC

  2. Connector System

    • Terminal Type: TE Connectivity AMP series

    • Contact Material: Phosphor bronze (gold flashed)

    • Current Rating: 3A per circuit

Performance Parameters

Category Specification Test Standard
Voltage Rating 300V AC (rms) UL20233
Insulation Resist. ≥1000MΩ @500VDC UL1581
Temperature Range -20℃ to +80℃ IEC 60068-2-14
Flex Life 500,000 cycles (R=15mm) DIN EN 60204-1
Shield Effect. 85% coverage (triple-braid) EN 50289-1-4

Advanced Features

  1. Dynamic Performance

    • Spring constant: 0.8N/mm±10%

    • Minimum bend radius: 3×OD

    • Torsion capability: ±180°/m

  2. EMI Protection

    • 3-layer shielding (braid+foil+drain)

    • Transfer impedance <0.1Ω/m @100MHz

    • Surface resistivity <0.1Ω/sq

  3. Environmental Resistance

    • Oil resistant: ISO 1817 compliant

    • Abrasion: >50,000 Taber cycles

    • Flame retardant: UL94 VW-1

Manufacturing Process

  1. Precision Assembly

    • Laser-assisted stripping

    • Resistance welding (0.5J energy)

    • UV-cured adhesive potting

  2. Quality Verification

    • 4-wire continuity test

    • TDR impedance testing

    • X-ray inspection for crimps

Compliance & Certifications

  • Quality Systems: ISO9001:2015, ISO13485:2016

  • Safety: UL File E123456

  • Environmental: RoHS 2.0 (2011/65/EU)

  • Medical: IEC 60601-1 (optional)

Customization Options

  • Length: 100-3000mm (spring section)

  • Color Coding: Pantone matched

  • Strain Relief: Custom overmolding

  • Labeling: Laser marking

Production Timeline:

  • Engineering Samples: 7 working days

  • Volume Production: 15-20 days (MOQ 500pcs)

For application support:
📧 yilaite8@yeah.net
📞 +86 15726884938 (24/7 WhatsApp)

Note: Spring life based on 50mm travel at 1Hz. For continuous flex applications, consult our dynamic service factor charts. All electrical ratings at 20℃ ambient temperature.

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